well,we're gonna cover some old ground here,so work with me guys...
aluminum parts-outboard brackets specifically,that's what we're gonna cover.
friday,i went to look at a job,it was a boat,owner was complaining the bracket was under water,and his engine was sitting very low as well.he wanted to see what i thought.i inspected it,it was clear the bracket was leaking water into itself,around the perimiter area.the inside of the boat told the story.the hold down washers,these were "sunk" into the transom,a good bit too.the bracket told another story-same bottom paint as the boat.the surface of the bracket was filled with erosions from the galvanic reaction that's been taking place,even better was the drain plug at the bottom of the bracket,the original aluminum plug was replaced with a bronze garboard plug...nice...transom failed a moisture test-meter was "pegged",the bracket,it appeared to be pourous from the galvanic corrosion that had been taking place.i'm writing an estimate for the boat now...
bottom line here is,do not paint aluminum products with copper based antifouling paint.these products require a tin based anitfouling paint,i use trilux.trilux is specifically for aluminum.painting that outboard bracket with the same paint you use on the boat is asking for trouble.it's gonna cause a huge problem down the road.there's more,if your rig is equipped with an outboard bracket,you need to have at least a 1" gap around the perimiter of the bracket and the copper based antifouling paint-this gap will not be painted-you need this,it matters...
if your boat is equipped with a bracket,and it's painted with the same paint on the boat,here's your chance to correct this,before it turns into a huge problem-do it now...
more on brackets:
if they're leaking at the perimiter flange area,the only way to repair this leak is to pull the engine(s) and pull the bracket-this will cure the problem.usually what happens is the bolts holding the bracket on,these sink into the transom,over time,causing the bolts to actully"back off",due to the core compressing-get what i'm saying
water finds it's way in there.now,sea water,when it evaporates,salt is left behind,right.this salt,it wicks moisture,it actually prys the parts apart-result of the wicking.only way to cure this is to bite the bullet and do the job the right way-pull it all off.addign foam to the bracket will not increase the bouyancy of the bracket-sorry...the foam will only take up space.again,there's only one way to repair things,right
effects of corrosion-if the aluminum is eroded away,clearly it's been weakend,right,common sense huh.there's no way to repair this condition,besides,cutting it apart and welding in replacement pieces-pretty costly huh.
all this agrivation can be saved by using the correct antifouling paint...
remember this...